Operation CHARM: Car repair manuals for everyone.
Home >> Hyundai >> 2009 >> Veracruz AWD V6-3.8L >> Repair and Diagnosis >> Brakes and Traction Control >> Disc Brake System >> Service and Repair >> Front Disc Brake >> Repair Procedures
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Repair Procedures





Removal

1. Remove the front wheel & tire.

Tightening torque :
88.3 - 107.9N.m (9.0 - 11.0kgf.m, 65.1 - 79.6lb-ft)





2. Remove the split pin (A) and castle nut (B).

Tightening torque :
196.1 - 274.6N.m (20 - 28kgf.m, 144.7 - 202.5lb-ft)





3. Loosen the hose eye-bolt (A) and caliper mounting bolts, then remove the front caliper assembly (B).

Tightening torque :
Brake hose to caliper:
16.7 - 19.6N.m (1.7 - 2.0kgf.m, 12.3 - 14.5lb-ft)
Caliper assembly to knuckle:
73.5 - 83.4N.m (7.5 - 8.5kgf.m, 54.2 - 61.5lb-ft)





4. Remove the front brake disc by loosening the screws (A).






Replacement

Front Brake Pads
1. Loosen the guide rod bolt (A) and pivot the caliper (B) up out of the way.




2. Replace shims (A), pad retainers (B), and brake pads (C).




3. Push the piston in the cylinder using a SST (09581-11000)




4. Pivot the caliper down and tighten the guide rod bolt.

Tightening torque :
25.5 - 37.3N.m (2.6 - 3.8kgf.m, 18.8 - 27.5lb-ft)


Installation

1. Installation is the reverse of removal.
2. Use a SST (09581-11000) when installing the brake caliper assembly.




3. After installation, bleed the brake system.
pro multis · About Operation CHARM