Overhaul

Disassembly

1. Disconnect the M-terminal on the starter solenoid assembly.




2. After loosening the 3 screws (A), detach the starter solenoid assembly (B).




3. Loosen the through bolts (A).




4. Remove the brush holder assembly (A), yoke (B) and armature (C).




5. Remove the shield (A) and packing (B).




6. Remove the lever plate (A) and lever packing (B).




7. Disconnect the planet gear (A).




8. Disconnect the planet shaft assembly (A) and lever (B).




9. Press the stopper (A) using a socket (B).




10. Remove the stop ring (A) using stop ring pliers (B).




11. Disconnect the stopper (A), overrunning clutch (B), internal gear (C) and planet shaft (D).





NOTE:
Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stop ring (C).





12. Reassembly is the reverse order of disassembly.