Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Overhaul





Disassembly

1. Disconnect the M-terminal on the starter solenoid assembly.




2. After loosening the 3 screws (A), detach the starter solenoid assembly (B).




3. Loosen the through bolts (A).




4. Remove the brush holder assembly (A), yoke (B) and armature (C).




5. Remove the shield (A) and packing (B).




6. Remove the lever plate (A) and lever packing (B).




7. Disconnect the planet gear (A).




8. Disconnect the planet shaft assembly (A) and lever (B).




9. Press the stopper (A) using a socket (B).




10. Remove the stop ring (A) using stop ring pliers (B).




11. Disconnect the stopper (A), overrunning clutch (B), internal gear (C) and planet shaft (D).





NOTE:
Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stop ring (C).





12. Reassembly is the reverse order of disassembly.