Clutch: Service and Repair

Service Adjustment Procedure

Stop Lamp Switch
1. Disconnect the 2P connector from the stop lamp switch.
2. Remove the stop lamp switch.
3. Check for continuity between the terminals according to the table.





If the continuity is not as specified, replace the stop lamp switch.
If OK, install the stop lamp switch and adjust the pedal height.

Tightening torque :
7.8 - 9.8Nm (0.8 - 1.0kgf.m, 5.8 - 7.2lb-ft)

Ignition Lock Switch
1. Disconnect 2P-connector from a ignition lock switch.
2. Disconnect the ignition lock switch. (if you can install a tester with the switch fixed, this step can be omissible)
3. Check for continuity between terminals. (refer to the table below)





If there is difference between what tested and the table above, replace the ignition lock switch with a new one.
If not, install the ignition lock switch and adjust the clutch pedal.

Tightening torque :
7.8 - 9.8N.m (0.8 - 1.0kgf.m, 5.8 - 7.2lb-ft)

Concentric Slave Cylinder Air Bleeding Procedure
1. After disconnecting a cap from the concentric slave cylinder air bleeder, insert a vinyl hose in the plug.
2. Loosening the plug screw, press and release the clutch pedal about 10 times.

NOTE:
Hold the air bleeder body not to rotate with a spanner(A). The holding is needed when the plug loosened or tightened.

3. Tighten the plug during the clutch pedal pressed. Afterwards, raise the pedal with a hand.

Tightening torque :
6.8 - 9.8 N.m (0.7 - 1.0 kgf.m, 9.2 - 13.3 lb-ft)

4. After pressing the clutch pedal 3 times more, loosen the plug and retighten it with the pedal pressed. Raise it again, then.
5. Repeat the step 4 two or three times. (until there is no bubble in the fluid)





CAUTION:
1. Do not clamp the pipe of a concentric slave cylinder.
2. Be careful not to damage O-rings.