Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Repair Procedures

Removal

Water Pump
1. Loosen the drain plug, and drain the engine coolant.

CAUTION:
Never remove the radiator cap when the engine is hot. Serious scalding could be caused by hot fluid under high pressure escaping from the radiator.

2. Remove the drive belt (A).

3. Remove the water pump pulley (A).

4. Remove the water pump (A).

Water Temperature Control Assembly
1. Disconnect the heater hoses (A).

2. Remove the LH side coolant pipe (A) and hose.

3. Remove the RH side coolant pipe (A).

4. Remove the water temperature sensor connector (A).

5. Remove the oil temperature sensor connector (A).

6. Remove the water temperature control assembly (A).

7. Remove the water temperature control assembly gaskets (A).

8. Install the water temperature control assembly with new gaskets.
Installation is reverse order of removal.