Control Module: Service and Repair
Control Valve With TCM and A/T Fluid Temperature Sensor 2Exploded View AT-225:
Exploded View AT-245 (Part 1):
Exploded View AT-245 (Part 2):
Exploded View AT-247 (Part 1):
Exploded View AT-247 (Part 2):
Exploded View AT-249 (Part 1):
Exploded View AT-249 (Part 2):
Exploded View AT-251 (Part 1):
Exploded View AT-251 (Part 2):
CONTROL VALVE WITH TCM REMOVAL AND INSTALLATION
Removal
1. Disconnect negative battery terminal
2. Drain ATF through drain plug.
3. Disconnect A/T assembly harness connector.
4. Remove snap ring from A/T assembly harness connector.
5. Push A/T assembly harness connector.
CAUTION: Be careful not to damage connector.
6. Remove oil pan and oil pan gasket.
7. Disconnect A/T fluid temperature sensor 2 connector.
CAUTION: Be careful not to damage connector.
8. Straighten terminal clip to free terminal cord assembly and A/T fluid temperature sensor 2 harness.
9. Disconnect revolution sensor connector.
CAUTION: Be careful not to damage connector.
10. Straighten terminal clips to free revolution sensor harness.
11. Remove bolts A, B and C from control valve with TCM.
12. Remove control valve with TCM from transmission case.
CAUTION: Be careful with the manual valve notch and manual plate height. Remove it vertically.
13. Remove A/T fluid temperature sensor 2 with bracket from control valve with TCM.
14. Remove bracket from A/T fluid temperature sensor 2.
15. Remove O-ring from A/T assembly harness connector.
16. Disconnect TCM connectors.
CAUTION: Be careful not to damage connectors.
17. Remove A/T assembly harness connector from control valve with TCM using suitable tool.
18. Disconnect TCM connector and park/neutral position switch connector
CAUTION: Be careful not to damage connectors.
Installation
1. Connect TCM connector and park/neutral position switch connector.
2. Install A/T assembly harness connector to control valve with TCM.
3. Connect TCM connector.
4. Install new O-ring in A/T assembly harness connector.
NOTE:
^ Do not reuse O-ring.
^ Apply ATF to O-ring.
5. Install A/T fluid temperature sensor 2 to bracket.
6. Install A/T fluid temperature sensor 2 (with bracket) in control valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to the specified torque. Refer to Exploded View AT-245.
CAUTION: Adjust bolt hole of bracket to bolt hole of control valve with TCM.
7. Install control valve with TCM in transmission case.
CAUTION:
^ Make sure that turbine revolution sensor securely installs turbine revolution sensor hole.
^ Hang down revolution sensor harness toward outside so as not to disturb installation of control valve with TCM.
^ Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
^ Assemble it so that manual valve cutout is engaged with manual plate projection.
8. Install bolts A, B and C in control valve with TCM.
9. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. Then tighten them in order (1 -> 2 -> 3), and then tighten other bolts.
10. Tighten control valve with TCM bolts to the specified torque. Refer to Exploded View AT-245.
11. Connect A/T fluid temperature sensor 2 connector.
12. Securely fasten terminal cord assembly and A/T fluid temperature sensor 2 harness with terminal clips.
13. Connect revolution sensor connector.
14. Securely fasten revolution sensor harness with terminal clips.
15. Install oil pan to transmission case.
16. Pull up A/T assembly harness connector.
CAUTION: Be careful not to damage connector.
17. Install snap ring to A/T assembly harness connector.
18. Connect A/T assembly harness connector.
19. Pour ATF into transmission assembly.
20. Connect the negative battery terminal
CAUTION: After completing installation, check A/T fluid leakage and fluid level.
A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION
Removal
1. Disconnect negative battery terminal
2. Remove oil pan and oil pan gasket.
3. Disconnect A/T fluid temperature sensor 2 connector.
CAUTION: Be careful not to damage connector.
4. Straighten terminal clip to free A/T fluid temperature sensor 2 harness.
5. Remove A/T fluid temperature sensor 2 with bracket from control valve with TCM.
6. Remove bracket from A/T fluid temperature sensor 2.
Installation
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to the specified torque. Refer to Exploded View AT-245.
CAUTION: Adjust bolt hole of bracket to bolt hole of control valve with TCM.
3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T temperature sensor 2 harness with terminal clip.
5. Install oil pan to transmission case.
6. Connect the negative battery terminal
CAUTION: After completing installation, check for A/T fluid leakage and fluid level.