Operation CHARM: Car repair manuals for everyone.

Engine: Specifications





GENERAL SPECIFICATIONS





INTAKE MANIFOLD AND EXHAUST MANIFOLD





DRIVE BELTS





CYLINDER HEAD

VALVE





Valve Dimensions





Valve Clearance








Available Shims





Valve Spring





Valve Lifter





Valve Guide





Valve Seat





CAMSHAFT AND CAMSHAFT BEARING





CYLINDER BLOCK

PISTON, PISTON RING AND PISTON PIN





Available Piston





Piston Ring





Piston Pin





CONNECTING ROD








CRANKSHAFT








MAIN BEARING





Undersize





Bearing Clearance





CONNECTING ROD BEARING





Undersize





Bearing Clearance





Cylinder head bolts.
Step a Apply engine oil to threads and seating surface of bolts.
Step b 98.1 Nm (10 kg-m, 72 ft. lbs.)
Step c Completely loosen all bolts.
Step d 44.1 Nm (4.5 kg-m, 33 ft. lbs.)
Step e Turn all bolts 60 degrees clockwise. (Angle tightening)
Step f Turn all bolts 60 degrees clockwise again. (Angle tightening)




Lower Bolts:




Upper Bolts:





Intake Manifold Bolts





Camshaft brackets bolts:
Step a No. 9 to 12 to 1.96 Nm (0.2 kg-m, 1 ft. lbs.)
Step b No. 1 to 8 to 1.96 Nm (0.2 kg-m, 1 ft. lbs.)
Step c No. 13 to 14. (Left bank only) to 1.96 Nm (0.2 kg-m, 1 ft. lbs.)
Step d all bolts to 5.88 Nm (0.6 kg-m, 4 ft. lbs.)
Step e No. 1 to 12 to 10.41 Nm (1.1 kg-m, 8 ft. lbs.)
Step f No. 13 to 14 (Left bank only) to 31.35 Nm (3.2 kg-m, 23 ft. lbs.)





Main bearing cap bolts.
Step a; Apply engine oil to threads and seating surface of bolts, and tighten all bolts temporarily.
Step b (M12) to 39.2 Nm (4.0 kg-m, 29 ft. lbs.) in order of 1 to 10.
Step c (M9) to 29.4 Nm (3.0 kg-m, 22 ft. lbs.) in order of 11 to 20.
Step d (M12) to 40 degrees in order of 1 to 10.
Step e (M9) to 30 degrees in order of 11 to 20.
Step f (M10) to 49 Nm (5.0 kg-m, 36 ft. lbs.) in order of 21 to 30.
Connecting rod nuts
Step a; Apply engine oil to the threads and seats of the connecting rod bolts and nuts.
Step b 14.7 Nm (1.5 kg-m, 11 ft. lbs.)
Step c; Put mating (with paint) on each nut and connecting rod cap, all in the same direction (when using a protractor).
Step d; Then all nuts 60 degrees clockwise (angle tightening).
Crankshaft Pulley bolt
Step a Apply engine oil onto threaded parts of bolt and seating area.
Step b 93.1 Nm (9.5 kg-m, 69 ft. lbs.)
Step c; Select one most visible notch of the four on bolt flange. Corresponding to the selected notch, put a mating mark (such as paint) on crankshaft pulley.
Step d Tighten further by 90 degrees. (Angle tightening)
Drive Plate 88.5 Nm (9.0 kg-m, 65 ft. lbs.)





Oil Pump Bolts








Exhaust Manifold Nuts
- Install exhaust manifold in the numerical order shown in the figure.
- Tighten nuts No. 1 to No. 4 in two steps. The numerical order No. 9 to No. 12 shown second steps.





Water Pump Bolts