Operation CHARM: Car repair manuals for everyone.

Disassembly and Assembly

Disassembly And Assembly:






DISASSEMBLY
While referring to the diagram, remove components starting from the fuel pump.




1. Pull out the fuel level sensor unit, fuel filter and fuel pump assembly.




2. Remove the pump support rubber from the fuel level sensor unit, fuel filter and fuel pump assembly.




3. Using a screwdriver, disconnect harness connector from fuel pump.
4. Remove fuel pump.




5. Remove fuel filter.




6. Remove fuel return hose.




7. Remove pressure regulator mounting bolts as shown.




8. Disconnect pressure regulator housing from fuel level sensor unit.




9. Remove clip and disassemble pressure regulator.

ASSEMBLY
Install in the reverse order of removal paying attention to the following.




- Install the pressure regulator as follows:
1. Install the clip to the groove of the pressure regulator.
2. Insert the pressure regulator to the pressure regulator housing until hole of clip aligns with protrusion on pressure regulator housing.

- Install the clamps of each hose, avoiding interference with bulges.
- Securely connect the harness connector of the fuel pump.
- Install pump support rubber between fuel pump and fuel level sensor unit without looseness.