Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Service Limits & General Specifications

CONNECTING ROD SIDE CLEARANCE





^ Measure side clearance between connecting rod and crankshaft arm with feeler gauge.
Standard: 0.20 - 0.35 mm (0.0079 - 0.0138 inch)
Limit: 0.40 mm (0.0157 inch)
^ If the measured value exceeds the repair limit, replace the connecting rod bearings, and measure again. If it still exceeds the repair limit, replace the crankshaft also.

CONNECTING ROD BEND AND TORSION





^ Check with connecting rod aligner.
Bend: Limit 0.15 mm (0.0059 inch) per 100 mm (3.94 inch) length
Torsion: Limit 0.30 mm (0.0118 inch) per 100 mm (3.94 inch) length





^ If it exceeds the limit, replace connecting rod assembly.





CONNECTING ROD