Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications





CYLINDER BLOCK

PISTON, PISTON RING AND PISTON PIN





Available Piston





Piston Ring





Piston Pin





CONNECTING ROD





CRANKSHAFT





AVAILABLE MAIN BEARING





Undersize





CONNECTING ROD BEARING





Undersize





BEARING OIL CLEARANCE





MAIN BEARING CAP BOLT

Step a; Apply new engine oil to threads and seat surfaces of mounting bolts.
Step b; Tighten bolts in numerical order with tightening torque in several different steps 35.3 Nm (3.6 kg-m, 26 ft. lbs.)

CONNECTING ROD BOLT
Step a; Apply engine oil to the threads and seats of the connecting rod bolts.
Step b; Tighten bolts 19.6 Nm (2.0 kg-m, 14 ft. lbs.)
Step c; Then tighten all bolts "90" degrees clockwise (Angle tightening).

CRANKSHAFT PULLEY BOLT 44.1 Nm (4.5 kg-m, 33 ft. lbs.)