Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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Link: lemon-manuals.la or lemon-manuals.org.ua

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Piston Ring, Engine

PISTON RING SIDE CLEARANCE





^ Measure the side clearance of piston ring and piston ring groove with feeler gauge.
Standard:
Top ring: 0.045 - 0.080 mm (0.0018 - 0.0031 inch)
2nd ring: 0.030 - 0.070 mm (0.0012 - 0.0028 inch)
Oil ring: 0.065 - 0.135 mm (0.0026 - 0.0053 inch)
Limit:
Top ring: 0.11 mm (0.0043 inch)
2nd ring: 0.1 mm (0.004 inch)
^ If the measured value exceeds the limit, replace piston ring, and measure again. If it still exceeds the limit, replace piston also.

PISTON RING END GAP





^ Make sure that the cylinder bore inner diameter is within the specification.
^ Lubricate with new engine oil to piston and piston ring, and then insert piston ring until middle of cylinder with piston, and measure the piston ring end gap with feeler gauge.
Standard:
Top ring: 0.22 - 0.32 mm (0.0087 - 0.0126 inch)
2nd ring: 0.22 - 0.32 mm (0.0087 - 0.0126 inch)
Oil ring: 0.20 - 0.50 mm (0.0079 - 0.0197 inch)
Limit:
Top ring: 0.56 mm (0.0220 inch)
2nd ring: 0.56 mm (0.0220 inch)
Oil ring: 0.96 mm (0.0378 inch)
^ If the measured value exceeds the limit, replace piston ring, and measure again. If it still exceeds the limit, re-bore cylinder and use oversize piston and piston rings.