Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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System Specifications

CYLINDER BLOCK





AVAILABLE PISTON





PISTON RING





PISTON PIN





CONNECTING ROD





CRANKSHAFT









MAIN BEARING





UNDERSIZE





MAIN BEARING OIL CLEARANCE





CONNECTING ROD BEARING





UNDERSIZE





CONNECTING ROD BEARING OIL CLEARANCE





MAIN BEARING CAP





Tighten all bolts in order of (No. 1 - 30) temporarily.

Tighten main bearing cap bolts (M12) in order of No. 1 - 10.
Tightening Torque 53.9 Nm (5.5 kg-m, 40 ft-lb)

Tighten main bearing cap sub bolts (M9) in order of No. 11 - 20.
Tightening Torque 19.6 Nm (2.0 kg-m, 14 ft-lb)

Tighten main bearing cap bolts (M12) in order of No. 1 - 10 (clockwise).
Angle tightening 90 degrees

Tighten main bearing cap sub bolts (M9) in order of No. 11 - 20 (clockwise)
Angle tightening 90 degrees

Tighten side bolts (M10) in order of No. 21 - 30.
Tightening Torque 49.0 Nm (5.0 kg-m, 36 ft-lb)

CRANKSHAFT PULLEY
Tightening Torque 157 Nm (16 kg-m, 116 ft-lb)
Angle tightening 90 degrees