Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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System Specifications




SERVICE DATA AND SPECIFICATIONS (SDS)

Cylinder Block

CYLINDER BLOCK





AVAILABLE PISTON





PISTON RING





PISTON PIN





CONNECTING ROD





CRANKSHAFT









MAIN BEARING





UNDERSIZE





MAIN BEARING OIL CLEARANCE





CONNECTING ROD BEARING





UNDERSIZE





CONNECTING ROD BEARING OIL CLEARANCE





LOWER CYLINDER BLOCK





Tighten bolts (No. 17 to 26) in numerical order as shown in the figure.
Tightening Torque 25.0 Nm (2.6 kg-m, 18 ft-lb)

Repeat step





Tighten bolts (No. 1 to 16) in numerical order as shown in the figure.
Tightening Torque 35.3 Nm (3.6 kg-m, 26 ft-lb)

Turn bolts (No. 1 to 16) 90 degrees clockwise (angle tightening).

Crankshaft pulley 44.1 Nm (4.5 kg-m, 33 ft-lb)
Tighten the bolt 90 degrees