Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Piston - Clearance/Oversize Specifications

90isuzu01

BULLETIN NUMBER SB89-01-012
ISSUE DATE December 21, 1989
GROUP ENGINE
I-MARK (JT) PISTON CLEARANCE / OVERSIZE PISTON SPECIFICATIONS (WORKSHOP MANUAL CORRECTION)
VEHICLES AFFECTED

1985-1989 I-Mark (JT) models with 4XC1 engine.
SERVICE INFORMATION

Tbe piston clearance and oversize piston specificafions for 4XC1 engine are incorrectly specified in the following Workshop Manuals:
Manual Page No.

1988/1989 I-Mark (JT) 01A-38
(Publication No. AIMI-SVC-168, part No. 2-90989-002-0)

1988 I-Mark (JT) 01-38
(Publication No. AIMI-SVC-160, part No. 2-90988-002-0)

1987 I-Mark (JT) (turbo and NA) 01A-30
(Publication No. AIMI-SVC-152, part No. 2-90999-107-8)

1987 I-Mark (JT) (NA only) 01-30
(Publication No. AIMI-SVC-145, part No. 2-90999-107-7)

1986 I-Mark (JT) 01-30
(Publication No. AIMI-SVC-128, part No. 2-90999-107-6)

1985 I-Mark (JT) 01-30
(Publication No. AIMI-SVC-118, part No. 2-90999-107-5)


This Service Bulletin contains the correct piston clearance and oversize piston specifications for 4XC1 engine.




Measure the cylinder bore inside diameter (refer to "Inspection of the Cylinder Block" in this Section) If the clearance is not within to the specified value, the pistons must be replaced and the cylinders rebored.

Clearance mm(in.) 0.03 - 0.05 (0.0012 - 0.0020)


Select oversize piston Oversize pistons are available as listed. Replace the pistons in matched sets. Take the largest bore measured and select the oversize piston for the bore. Bore all cylinders for the oversized piston selected. mm(in.)

Oversize 0.50 77.445 - 77.465
(3.0490 - 3.0498)
NA

Oversize 1.00 77.945 - 77.965
(3.0687 - 3.0695)

Oversize 0.50 77.460 - 77.470
(3.0496 - 3.0500)
TURBO

Oversize 1.00 77.960 - 77.970
(3.0693 - 3.0697)