Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Fluid - Transfer Case: Testing and Inspection





INSPECTION OF TRANSMISSION FLUID LEVEL
Set parking brake.
With the engine idling, move the shift lever through all positions from "P" to "L", then return to position "P".
Check to see if the level of fluid comes to "HOT" range on the dipstick gauge.
If the level of fluid is too low, replenish to bring it to maximum level in "HOT" range.





INSPECTION OF TRANSFER CHAIN CASE FLUID LEVEL
With the engine OFF, remove the filler plug and feel inside the hole with your finger. The fluid should come to the bottom edge of the hole. If the level is OK, reinstall the plug and tighten it.
If the level is low, add DEXRON II automatic transmission fluid until it begins to run out of the filler hole. Reinstall the filler plug securely.

NOTE: Make sure the vehicle is level when making this check.

INSPECTION OF FLUID CONDITION
If the ATF is black or smells burnt, replace it.