Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Alternator: Service and Repair

1. Disconnect battery ground cable, then isolate cable end with electrical tape or equivalent.
2. Remove coolant reservoir tank.
3. Rotate the drive belt tension pulley clockwise, then remove drive belt from power steering pump.
4. Remove heat shield.
5. Remove power steering pump from engine, then position pump in place of coolant reservoir.
6. Disconnect wiring harness from alternator assembly.
7. Remove the two alternator retaining bolts, then alternator from vehicle.
8. Reverse procedure to install, noting the following:
a. Torque alternator retaining bolts to 17 ft. lbs.
b. Torque power steering pump retaining bolts to 11 ft. lbs.