Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Exterior Components






REMOVAL
1. Remove master cylinder.
2. Remove vacuum booster.
3. Remove yoke clevis.
4. Remove lock nut.
5. Remove retaining clip.
6. Remove valve body guard.
7. Remove silencer.
8. Remove filter.
9. Remove 2 gaskets and spacer.





10. Remove retainer, using a small screwdriver to pry out the retainer. Gently pull out the plate and seal assembly from the shell.

INSPECTION AND REPAIR
Visual Check
Make necessary parts replacement if cuts, nicks, excessive wear, or other abnormal conditions are found through inspection. Check the following parts:
- Yoke clevis
- Valve body guard
- Silencer
- Filter plate and seal assembly

INSTALLATION
1. Install plate and seal assembly.
2. Install retainer.
3. Install 2 gaskets and spacer.
4. Install filter.
5. Install silencer.
6. Install valve body guard.
7. Install retainer.
8. Install lock nut and yoke clevis and tighten to the specified torque.
Torque: 20 Nm (15 ft. lbs.)
9. Install vacuum booster.
10. Install master cylinder and after installation, perform brake pedal check and adjustment.