Disassembly, Inspection and Assembly

Cylinder Head Cover

Removal
1. Remove two bolts and remove ignition cable cover (1) from cylinder head cover (3).
2. Disconnect ignition cable and remove spark plug (2).
3. Disconnect ignition cable from ignition plug.
4. Disconnect camshaft angle sensor harness and crankshaft angle sensor harness from behind generator.





5. Remove four bolts and remove the crankshaft pulley.
6. Remove timing belt front cover.





7. Loose fixing bolt of timing belt rear cover, then remove the camshaft angle sensor.
8. Remove ten cylinder head cover fixing bolts and remove the cylinder head cover.

Installation





1. Install the camshaft angle sensor and tighten timing rear cover bolt.
Torque: 8 Nm (5.9 ft. lbs.)
2. Install the cylinder head cover and tighten bolts to the specified torque.
Torque: 8 Nm (5.9 ft. lbs.)
3. Install the timing belt front cover then tighten fixing bolts to the specified torque.
Torque: 6 Nm (4.4 ft. lbs.)





4. Install the crankshaft pulley, tighten fixing bolts to the specified torque.
Torque: 20 Nm (14 ft. lbs.)





5. Move drive belt tensioner to loose side using wrench then install the drive belt to normal position.
6. Connect ignition cable to ignition plug.
7. Install ignition cable cover to cylinder head cover and tighten two bolts to the specified torque.
Torque: 3 Nm (2 ft. lbs.)