Disassembly and Reassembly

Disassembly




1. Belt pulley nut.
2. Remove the four through bolts (1).
3. Remove the front cover (2).
4. Remove the three cover fixing bolts (5), regulator terminal nut and battery terminal nut.
5. Remove the cover (4).
6. Remove the rotor assembly.




7. Remove the rear cover assembly (3).




8. Remove the four brush holder fixing bolts and brush holder assembly.




9. Remove the two regulator fixing bolts and regulator assembly.

Reassembly

To reassemble, follow the disassembly steps in the reverse order, noting the following points:




1. Install pulley on the rotor shaft.
Clamp pulley to the vise, and tighten nut to the specified torque.

Torque: 40 N.m (30 lb ft)