Transfer Rear Cover Assembly

Transfer Rear Cover Assembly





Disassembly





1. Remove bearing snap ring, use a pair of snap ring pliers to remove the snap ring (3).
2. Remove the rear output shaft assembly (1) from the transfer rear cover (with oil seal) (9).





3. Remove ball bearing (8), using a bench press and the bearing remover J-22912-01.
4. Remove speedometer drive gear (7).
5. Remove ball (6).
6. Remove bearing snap ring (5), using a pair of snap ring pliers.





7. Remove rear output shaft (2) from the ball bearing (4), using a bench press and the bearing remover J-22912-01.

Inspection and Repair
Refer to Transfer Case Assembly for inspection and repair.

Reassembly





Transfer rear cover (with oil seal) (9). Oil seal replacement.
- Remove the oil seal from the transfer rear cover.
- Apply engine oil to the oil seal outer surfaces.
- Fill in recommended grease (BESCO L2) or equivalent in the oil seal lip.
- Use the oil seal installer J-39208 to install the rear oil seal to the transfer rear cover.





1. Install ball bearing (4) to the rear output shaft (2), using the ball bearing installer J-37223 and the adapter J-37486- A.
2. Install bearing snap ring (5), using a pair of snap ring pliers.
3. Install ball (6).





4. Install speedometer drive gear (7).





5. Use the ball bearing installer J-37223 to install the ball bearing (8).
6. Install the rear output shaft assembly (1) to the transfer rear cover (9). 7. Install bearing snap ring (3).

Note: The snap ring must be fully inserted into the transfer rear cover snap ring groove.