Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Pump: Service and Repair

Fuel Pump And Associated Parts:






Removal Procedure # 1

CAUTION: When repair to the fuel system has been completed, start engine and check the fuel system for loose connection or leakage. For the fuel system diagnosis, refer to Driveability and Emissions section.

1. Remove fuel tank assembly(8). Refer to Fuel Tank.
2. Remove Fuel Tube/Quick Connector (2).

NOTE: Refer to Fuel Tube / Quick - Connector Fittings when performing any repairs.




3. Remove the retainer (7) with tool J-39763 and remove the fuel pump and sender (FPS) assembly (4).

NOTE: After removing pump assembly (4), cover fuel tank to prevent any dust entering.

Removal Procedure # 2




Refer to Fuel Tank in Engine Fuel section.

Installation Procedure # 1

1. Install FPS assembly(4) with retainer (7) and new seal; fuel pump (9) by J-39763.
2. Install Fuel Tube/Quick Connector (2).

NOTE: Refer to Fuel Tube / Quick - Connector Fittings when performing any repairs.

3. Install fuel tank assembly(8). Refer to Fuel Tank.