Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

Surface Flatness
Exhaust Manifold Deck 0.08 mm (0.003 inch)
Intake Manifold Deck 0.08 mm (0.003 inch)
Block Deck 0.08 mm (0.003 inch)

Intake Manifold Bolt 16 Nm (12 ft. lbs.)
Camshaft Cap Bolt 10 Nm (106 inch lbs.)

Exhaust Manifold Tightening Sequence:





Exhaust Manifold Bolts
First Pass 25 Nm (18 ft. lbs.)
Second Pass 25 Nm (18 ft. lbs.)
Final Pass 25 Nm (18 ft. lbs.)
For specifications regarding Cylinder Head bolts, refer to service procedure. Service and Repair