Removal and Installation

Removal
1. Disconnect the battery ground cable.
2. Remove the transfer protector.
3. Disconnect the rear propeller shaft assembly from the transfer case.
4. Disconnect the front propeller shaft assembly from the transfer case.
5. Remove the center exhaust pipe.
6. Disconnect the speedometer sensor harness connector from the speedometer sensor, and remove the harness clamp from the connector bracket of the transfer case.
7. Disconnect the engine harness connector from the transfer harness connector.
8. Support the transfer case with a transmission jack.
9. Remove the transfer bolts.
10. Remove the transfer case assembly.

Installation





1. Apply grease (Besco L2 or its equivalent) to the input shaft spline.
2. Install the transfer case assembly to the transmission assembly.
3. Install the transfer bolts to the specified torque.
Torque: 46 Nm (34 ft. lbs.)
4. Connect the engine harness connector to the transfer harness connector.
5. Install the breather hose up to bottom of the transfer case breather and clip them firmly.





6. Securely insert the breather hose into the cutout portion of the transfer case.





7. Install the speedometer harness clamp to the connector bracket of the transfer case, and then connect the harness connector to the speedometer sensor.
8. Install the center exhaust pipe.
Torque: 43 Nm (32 ft. lbs.)
8. Connect the front and rear propeller shaft assembly to the transfer case.
Torque: 63 Nm (46 ft. lbs.)
9. Install the transfer protector.
Torque: 37 Nm (27 ft. lbs.)
10. Connect the battery ground cable.