Fuel Tank: Service and Repair

Fuel Tank And Associated Parts:

REMOVAL

CAUTION: Before removing the fuel injectors, be absolutely sure to eliminate the fuel pressure in the fuel rail. To do this, remove the pump relay and start the engine. Wait for the engine to stall.

When repair to the fuel system has been completed, start engine and check the fuel system for loose connection or leakage.

1. Disconnect battery ground cable.
2. Loosen fuel filler cap to reduce the pressure in fuel tank.
3. Drain the fuel from the fuel tank, refer to the Fuel Pump Flow Test in this section.
4. Support underneath of the fuel tank assembly (1) with a lifter.
5. Disconnect fuel feed tube connector (6) from the fuel filter.

NOTE: Plug both ends of the fuel hoses to prevent fuel leakage.

6. Disconnect fuel filler hose (4) and fuel vent hose (5) at the fuel filler pipe.

NOTE: Cover fuel hoses to prevent any dust entering.

7. Remove the five fuel tank assembly fixing bolts (2) and one nut (3).
8. Lower the tank and disconnect the wiring connectors (7, 8).

INSTALLATION
1. Raise the fuel tank assembly (1) and connect the wiring connectors (7, 8).
2. Install fuel tank assembly along with protectors and tighten the five fixing bolts (2) and one nut (3) to the specified torque.

Torque: 68 Nm (50 lb ft)

3. Connect fuel filler hose (4) and fuel vent hose and clip them firmly.
4. Connect fuel feed tube connector (6) firmly.
5. Tighten fuel filler cap until at least three clicks are heard.
6. Connect battery ground cable.