Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Removal

Air Mix Door and Mode Door

Removal

1. Remove the heater unit.
- Refer to Heater Unit.

2. Remove the fin sensor cover and plug the sensor connector into the unit (with A/C).
3. Remove each connected lever from the air select and temperature control cable.
4. Remove the mix lever.
5. Remove the mode lever.
6. Remove the door lever.
7. Split up the heater unit case.
- Split carefully without straining the heater core or evaporator core.
- Pay attention to ensure that the sensor connector is not caught in the unit (with A/C).

8. Remove the mode door.
9. Remove the air mix door.