Operation CHARM: Car repair manuals for everyone.

Low and Reverse Clutch - Assembly






ASSEMBLY










1. Check the bleed orifice to ensure that it is not plugged or restricted.
2. Lubricate the seals with Mopar(R) ATF +4, Automatic Transmission Fluid, prior to installation.
3. Install the low/reverse piston into the low/reverse clutch retainer.
4. Position the low/reverse Belleville spring (3) on the low/reverse piston.
5. Using Spring Compressor 8285 (2) and a suitable shop press (1), compress the low/reverse Belleville spring (3) and install the split retaining ring to hold the Belleville spring into the low/reverse clutch retainer.










6. Install the lower overrunning clutch snap-ring.
7. Assemble the inner and outer races (2) of the overrunning clutch (3).
8. Position the overrunning clutch spacer (4) on the overrunning clutch (3).
9. Install the upper overrunning clutch snap-ring (1).










10. Assemble and install the low/reverse clutch pack (3, 4) into the low/reverse clutch retainer (5).
11. Install the low/reverse reaction plate (2) into the low/reverse clutch retainer (5). The reaction plate is directional and must be installed with the flat side down.
12. Install the low/reverse clutch pack snap-ring (1). The snap-ring is selectable and should be chosen to give the correct clutch pack clearance.
13. Measure the low/reverse clutch pack clearance and adjust as necessary. The correct clutch clearance is 1.00-1.74 mm (0.039-0.069 in.).

NOTE: When installing the overrunning clutch be certain the steps on the gear face upward.

14. Install the overrunning clutch (10) into the low/reverse clutch retainer (5) making sure that the index splines are aligned with the retainer.

15. Install the overrunning clutch inner snap-ring (11).