Valve Body - Installation

INSTALLATION





1. To install the control valve body assembly on to the transaxle case, fabricate a rod to set the pulley ratio linkage as shown. (1) 2 mm (0.08 in.) Diameter, (2) 80 mm (3 in.) long, (3) 30 mm (1 in.) long, (4) 50 mm (2 in.) long.





2. Install the rod into the linkage stopper hole (5) of the control valve assembly and secure under bolt head (3).





3. This sets the pulley ratio linkage (1) in position on the valve body (2).





4. Position the locating tab (1) of the terminal body as shown and install the terminal body into the transaxle case.





5. Install the snap ring (1) onto the terminal body (2).





6. Install the control valve assembly (1) up from the bottom side and install it into the transaxle case.





7. Align the notch (1) of the pulley ratio linkage with the sheave position sensor (2).






CAUTION: Apply CVT fluid when installing the bushing.

8. Install the bushing (1) into the control valve assembly.






NOTE: Mounting bolt ( 7) is shorter than bolts (1).

9. Install and tighten the mounting bolts (1) and (7) of the control valve body assembly to 8 Nm (70 in. lbs).
10. Remove bolt (3) and remove the rod used to set the pulley ratio linkage (4).
11. Install bolt (3) and tighten to 8 Nm (70 in. lbs).





12. Install the manual lever (1) onto the manual shaft. Install and tighten the mounting nut to 22 Nm (16 in. lbs.).





13. Install the oil strainer bracket (1) onto the control valve assembly. Install and tighten the mounting bolts to 8 Nm (70 in. lbs.).onto the control valve assembly. Install and tighten the mounting bolts to 8 Nm (70 in. lbs.).






CAUTION: Do not re-use the o-ring. Apply CVT fluid when installing the o-ring.

14. Install the new o-ring (1) onto the new oil strainer.





15. Install the new oil strainer (1) onto the control valve assembly. Install and tighten the mounting bolts to 8 Nm (70 in. lbs.).






CAUTION: Do not re-use the oil pan gasket. Remove any moisture, oil, and used gasket material from the surface where the new gasket is to be installed. When installing the oil pan gasket, align the dowel pin with the dowel pin hole in the oil pan gasket.

16. Install the oil pan gasket (1) onto the transaxle case.






CAUTION: When installing the oil pan, align the dowel pin of the transaxle case with the dowel pin hole of the oil pan.

17. Install the oil pan on the transaxle case (1). Install and tighten the mounting bolts to 8 Nm (70 in. lbs.).

18. Fill transmission with the required fluid. Transmission Fill