Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Starter Motor: Service and Repair


1. Disconnect battery ground cable.
2. Disconnect cable from starter motor terminal.
3. Remove bracket and mounting bolts, starter motor and shims, as equipped.
4. Reverse procedure to install. On some 4-150 engines, shims are used to properly center starter in relation to flywheel ring gear. Shims are available in .015 inch and .045 inch sizes, with .045 inch being the nominal design shim dimension. If noisy starter engagement is observed, shims should be removed or installed, as needed to correct the problem. However, the total shim pack thickness cannot exceed .090 inch.