Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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System Specifications

Catalytic Converter/Exhaust Pipe Torca Clamp Nut 71 Nm (52 ft. lbs.)
Crossmember to Sill Bolts 41 Nm (30 ft. lbs.)
Exhaust Pipe to Manifold Nuts 31 Nm (23 ft. lbs.)
Exhaust Manifold (2.5L Engine)
Bolt # 1 41 Nm (30 ft. lbs.)
Bolts # 2 - 5 31 Nm (23 ft. lbs.)
Nuts # 6 & 7 31 Nm (23 ft. lbs.)
Exhaust Manifold (4.0L Engine)
Nuts/Bolts # 1 - 5 & # 8 - 11 33 Nm (24 ft. lbs.)
Nuts # 6 & 7 31 Nm (23 ft. lbs.)
Intake Manifold 2.5L Engine
Bolt # 1 41 Nm (30 ft. lbs.)
Bolt # 2 - 5 31 Nm (23 ft. lbs.)
Muffler to Catalytic Converter Torca Clamp Nut 71 Nm (52 ft. lbs.)
Oxygen Sensors Nut 48 Nm (35 ft. lbs.)
Rear Tail Pipe Clamp Nuts 14 Nm (10 ft. lbs.)
Catalytic Converter/Exhaust Pipe Exhaust Clamp Assembly 61 Nm (45 ft. lbs.)
Muffler-to-Catalytic Converter Exhaust Clamp Assembly 61 Nm (45 ft. lbs.)

NOTE: Vehicles may have either a Torca Clamp or an Exhaust Clamp AssembIy.