Ignition System: Description and Operation
IGNITION SYSTEMThe 4.7L V-8 engine uses 8 dedicated and individually fired coils, one for each spark plug. Each coil is mounted directly to the top of each spark plug. A separate electrical connector is used for each coil.
Because of coil design, spark plug cables (secondary cables) are not used on this engine. A distributor is not used with the 4.7L engines.
The ignition system is controlled by the Powertrain Control Module (PCM) on all engines.
The ignition system consists of:
- Spark Plugs
- Ignition Coil(s)
- Powertrain Control Module (PCM)
- Crankshaft Position Sensor
- Camshaft Position Sensor
- The MAP, TPS, IAC and ECT also have an effect on the control of the ignition system.
SPARK PLUGS
The 4.7L V-8 engine use resistor type spark plugs. 4.7L V-8 engines are equipped with "fired in suppressor seal" type spark plugs using a copper core ground electrode.
Because of the use of an aluminum cylinder head on the 4.7L engine, spark plug torque is very critical.
To prevent possible pre-ignition and/or mechanical engine damage, the correct type/heat range/number spark plug must be used.
Plugs on both engines have resistance values ranging from 6000 to 20,000 ohms (when checked with at least a 1000 volt spark plug tester). Do not use an ohmmeter to check the resistance values of the spark plugs. Inaccurate readings Will result. Remove the spark plugs and examine them for burned electrodes and fouled, cracked or broken porcelain insulators. Keep plugs arranged in the order in which they were removed from the engine. A single plug displaying an abnormal condition indicates that a problem exists in the corresponding cylinder.
Spark plugs that have low mileage may be cleaned and reused if not otherwise defective, carbon or oil fouled. Also refer to Spark Plug Conditions.
Testing and Inspection
CAUTION: Never use a motorized wire wheel brush to clean the spark plugs. Metallic deposits will remain on the spark plug insulator and will cause plug misfire.
IGNITION COIL
Ignition Coil:
Ignition Coil Location:
The 4.7L V-8 engine uses 8 dedicated, and individually fired coil for each spark plug. Each coil is mounted directly to the top of each spark plug.
Battery voltage is supplied to the 8 ignition coils from the ASD relay. The Powertrain Control Module (PCM) opens and closes each ignition coil ground circuit at a determined time for ignition coil operation.
Base ignition timing is not adjustable. By controlling the coil ground circuit, the PCM is able to set the base timing and adjust the ignition timing advance. This is done to meet changing engine operating conditions.
The ignition coil is not oil filled. The windings are embedded in an epoxy compound. This provides heat and vibration resistance that allows the ignition coil to be mounted on the engine.
Because of coil design, spark plug cables (secondary cables) are not used.
Coil Capacitor (Left Side Shown):
COIL CAPACITORS
Two coil capacitors are used. One of them is located near the center of, and on the left side of the intake manifold. The other capacitor is located near the center of; and on the right side of the intake manifold.
The 2 coil capacitors are used to prevent high-voltage spikes from interfering with the operation of certain powertrain sensors. They are also used to help prevent radio interference
CKP Sensor Location:
CRANKSHAFT POSITION SENSOR
The Crankshaft Position Sensor (CKP) is mounted into the engine block above the starter motor.
Engine speed and crankshaft position are provided through the Crankshaft Position Sensor. The sensor generates pulses that are the input sent to the Powertrain Control Module (PCM). The PCM interprets the sensor input to determine the crankshaft position. The PCM then uses this position, along with other inputs, to determine injector sequence and ignition timing
The sensor is a hall effect device combined with an internal magnet. It is also sensitive to steel within a certain distance from it.
CKP Sensor Operation And Tonewheel:
On the 4.7L V-8 engine, a tonewheel is bolted to the engine crankshaft. This tonewheel has sets of notches at its outer edge.
The notches cause a pulse to be generated when they pass under the sensor. The pulses are the input to the PCM.
CMP Location:
CAMSHAFT POSITION SENSOR
The Camshaft Position Sensor (CMP) on the 4.7L V-8 engine is bolted to the front/top of the right cylinder head.
CMP Sensor And Tonewheel:
The CMP sensor contains a hall effect device called a sync signal generator to generate a fuel sync signal, This sync signal generator detects notches located on a tonewheel. The tonewheel is located at the front of the camshaft for the right cylinder head. As the tonewheel rotates, the notches pass through the sync signal generator. The pattern of the notches (viewed counter-clockwise from front of engine) is: 1 notch, 2 notches, 3 notches, 3 notches, 2 notches 1 notch, 3 notches and 1 notch. The signal from the CMP sensor is used in conjunction with the crankshaft position sensor to differentiate between fuel injection and spark events. It is also used to synchronize the fuel injectors with their respective cylinders.
IGNITION SWITCH AND KEY LOCK CYLINDER
The electrical ignition switch is located on the steering column. It is used as the main On/Off switching device for most electrical components. The mechanical key lock cylinder is used to engage/disengage the electrical ignition switch.
Vehicles equipped with an automatic transmission and a floor mounted shifter:
A cable is used to connect the interlock device in the steering column assembly, to the transmission floor shift lever. This interlock device is used to lock the transmission shifter in the PARK position when the key lock cylinder is rotated to the LOCKED or ACCESSORY position. The interlock device within the steering column is not serviceable.
If the ignition key is difficult to rotate to or from the LOCK or ACCESSORY position, it may not be the fault of the key cylinder or the steering column components. The brake transmission shift interlock cable may be out of adjustment.
Vehicles equipped with an automatic transmission and a steering column mounted shifter:
An interlock device is located within the steering column. This interlock device is used to lock the transmission shifter in the PARK position when the key lock cylinder is in the LOCKED or ACCESSORY position. If it is difficult to rotate the key to or from the LOCK or ACCESSORY position, the interlock device within the steering column may be defective. This device is not serviceable. If repair is necessary, the steering column assembly must be replaced.
Vehicles equipped with a manual transmission, a floor mounted shifter, and a LEVER below the ignition key:
A lever is located on the steering column behind the ignition key lock cylinder. The lever must be manually operated to allow rotation of the ignition key lock cylinder to the LOCK or ACCESSORY position. If it is difficult to rotate the key to the LOCK or ACCESSORY position, the lever mechanism may be defective. This mechanism is not serviceable. If repair is necessary, the steering column assembly must be replaced.
Vehicles equipped with a manual transmission, a floor mounted shifter, and NO LEVER below the ignition key:
The ignition key cylinder must be depressed to allow it to be rotated into the LOCK or ACCESSORY position. If it is difficult to rotate the key to the LOCK or ACCESSORY position, the lock mechanism within the steering column may be defective. This mechanism is not serviceable. If repair is necessary, the steering column assembly must be replaced.