Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Description

MANUAL - NV1500

DESCRIPTION
The NV1500 is a 5-speed, constant mesh, fully synchronized manual transmission. The transmission is available in vehicles equipped with a 2.4L engine.

The transmission gear case consists of two aluminum gear housings and a detachable clutch housing.

The mainshaft is supported by two sealed ball bearings, and the countershaft is supported by two tapered roller bearings. The transmission gears all rotate on caged type needle bearings. A roller bearing is used between the input and output shaft.

The Transmission has a single shaft shift mechanism with three shift forks all mounted on the shaft. The shaft is supported in the front and rear housings by bushings. Internal shift components consist of the forks, shaft, shift lever socket, and detent components.

The drain plug in on the bottom of the transmission and fill plug is on the side.