Installation

TRANSFER CASE - NV140

INSTALLATION





1. Mount transfer case on a transmission jack.
2. Secure transfer case to jack with chains.
3. Position transfer case under vehicle.
4. Align transfer case (1) and transmission (3) shafts and install transfer case onto the transmission.
5. Install and tighten transfer case attaching nuts (2) to 35 Nm (26 ft. lbs.) torque.
6. Connect the transfer case vent hose (4).
7. Connect front propeller shaft and install rear propeller shaft.





8. Fill transfer case with correct fluid. Check transmission fluid level. Correct as necessary.
9. Install the transfer case fill plug (1). Tighten the plug to 20 - 34 Nm (15 - 25 ft. lbs.).
10. Install rear crossmember and skid plate, if equipped. Tighten crossmember bolts to 41 Nm (30 ft. lbs.) torque.
11. Remove transmission jack and support stand.
12. Lower vehicle and verify transfer case shift operation.