Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Front






FRONT




1. Install the caliper (5) on the adapter (2).




2. Caliper slide pins should be free from debris and lightly lubricated.
3. Install the caliper slide pin bolts (2) and tighten to 44 Nm (32 ft. lbs.).
4. Gently lift one end of the slide pin boot to equalize air pressure, then release the boot and verify that the boot is fully covering the slide pin.

CAUTION: Verify brake hose is not twisted or kinked before tightening banjo bolt.

5. Install brake hose (5) to caliper (1) with new copper washers (6) and tighten banjo bolt (6) to 31 Nm (23 ft. lbs.).
6. Fill and bleed brake system.
7. Install wheel and tire assemblies.
8. Remove supports and lower vehicle.
9. Verify brake fluid level.