Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation






INSTALLATION




1. Using a new gasket, position the bypass valve assembly to the EGR cooler body (5). Tighten screws to 10 Nm (88 in. lbs.).
2. Position EGR cooler (7) and install mounting screws. Tighten to 10 Nm (88 in. lbs.).
3. Install EGR cooler to exhaust manifold tube (11). Tighten bolts to 20 Nm (14 ft. lbs.) and nuts to 20 Nm (14 ft. lbs.).
4. Install EGR cooler to EGR valve tube (1). Tighten bolts to 20 Nm (14 ft. lbs.).
5. Install coolant hoses.
6. Install vacuum line.
7. Fill cooling system.
8. Install engine cover.