Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation






INSTALLATION




1. Install fuel tank straps.




2. Raise fuel tank into position.

3. Position fuel tank straps. Tighten fuel tank strap bolts to 47 Nm (34.5 ft. lbs.). Remove transmission jack. Ensure straps are not twisted or bent.




4. Install parking brake cable.




5. Install parking brake cable.




6. Connect filler tube recirculation vent line and purge line.




7. Connect fuel fill tube to tank inlet. Tighten hose clamp to 4.1 Nm (38 in. lbs.).




8. Connect vapor canister line.




9. Install rear driveline module.




10. Install stay bars.




11. Install splash shield.




12. Install splash shield.




13. Install exhaust system (1).

14. Install drive shaft (2).




15. While holding the pump module in position, install lock ring and use special tool Spanner Wrench #9340 to tighten lock ring.

16. Connect electrical connector and lock the connector.

17. Connect the fuel line.




18. Install plastic cover.




19. Install rear cushion.

20. Install the negative battery cable.

21. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose.

22. Fill fuel tank with clean fuel. Use the Scan Tool to pressurize the system and check for leaks.