Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Removal






REMOVAL






NOTE: LHD model shown. RHD model similar.

1. Remove the HVAC housing assembly and place it on a workbench.

2. Disassemble the HVAC housing.

NOTE: If the foam insulator around the A/C evaporator is deformed or damaged, the insulator must be replaced.

3. Carefully lift the A/C evaporator (1) and the foam insulator out of the lower half of the HVAC housing (2).

NOTE: If the rubber seal around the evaporator tubes is deformed or damaged, the seal must be replaced.

4. If required, remove the rubber seal (3) from around the evaporator tubes.