Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation






INSTALLATION




1. Clean all gasket mating surfaces.

2. Install the gasket (4), seal (2) and the air control valve (3). Tighten the air control valve fasteners to 10.8 Nm (95 in. lbs.).

3. Install the EGR tube to the back of the air control valve.

4. Connect the vacuum pipe and oil level indicator tube to the air control valve.

5. Install the generator to intake support bracket. Tighten fasteners to 32.4 Nm (24 ft. lbs.).

6. Install the charge air hose. Tighten clamp to 7 Nm (61 in. lbs.).

7. Connect the wiring harness connector.

8. Connect the negative battery cable.