Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Removal






REMOVAL




1. Disconnect the negative battery cable.

2. Disconnect the EGR air control valve (3) wiring harness connector.

3. Disconnect the charge air inlet hose.

4. Remove the generator to intake manifold support bracket.

5. Separate the oil level indicator tube and the vacuum pipe from the air control valve.

6. Disconnect the EGR tube connected to the back of the air control valve.

7. Remove the air control valve fasteners and the control valve assembly.