Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation






3.8L ENGINE




1. Install new seal into water pump housing groove.

NOTE: The water pump pulley MUST be positioned loosely between the pump housing and drive hub BEFORE water pump installation.

2. Position the water pump pulley loosely between pump housing and drive hub.
3. Install water pump and pulley to the timing chain case cover. Tighten water pump bolts to 12 Nm (105 in. lbs.).
4. Position pulley on water pump hub. Install bolts and tighten to 28 Nm (250 in. lbs.).
5. Rotate pump by hand to check for freedom of movement.
6. Install the accessory drive belt.
7. Install drive belt shield.
8. Fill the cooling system.