Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation






INSTALLATION




1. Clean gasket mounting area at rear of cylinder head and EGR valve.

2. Install new gasket (2).

3. Position EGR valve (1) to rear of cylinder head and install two EGR valve mounting bolts (3).




4. Clean gasket mounting areas at both ends of EGR tube.

5. Install new gasket (5) and new O-ring (3) to EGR tube.

6. Install two tube mounting bolts (1) at EGR valve end of tube.




7. Install tube mounting bolt (2).




8. Connect electrical connector (2) to EGR valve.




9. Install the upper (plastic) half of the intake manifold.

Install two tube flange bolts (2) at intake manifold.