Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Installation






INSTALLATION




1. Clean fluid residue from sealing surface and inspect for defects.
2. Using Seal Installer 9041 (2) and Universal Handle C-4171 (1), install seal in rear extension.
3. Install the companion flange onto the output shaft.
4. Install a new companion flange nut and tighten to 176-271 Nm (130-200 ft.lbs.).
5. Install propeller shaft.
6. Verify proper transfer case fluid level.
7. Lower vehicle.