Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Assembly







ASSEMBLY





1. Install a NEW vacuum seal (2) on the master cylinder mounting flange (1) making sure the seal fits squarely in its groove.




2. If the reservoir is being replaced, align the brake fluid level switch with its mounting hole on the left side of the master cylinder brake fluid reservoir. Push the switch into the fluid reservoir until the switch retaining tabs (1) are expanded on the other side of the reservoir (2), locking it in place.




3. Lubricate the reservoir mounting area with fresh clean brake fluid. Place the reservoir (1) in position over the grommet seals in the master cylinder (2). Slide the reservoir into the grommet seals by firmly pressing down on the fluid reservoir. Once installed, make sure fluid reservoir is touching the top of both grommet seals.




4. Install the fluid reservoir mounting screw (3). Tighten the screw to 5.5 Nm (48 in. lbs.).
5. Thoroughly bleed the master cylinder before installing it. Procedures
6. Install the master cylinder. Master Cylinder - Installation