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Fuel Pump Module - Installation






AWD






NOTE: The pump has to be properly located to the tank for the fuel gauge to work properly.

1. Wipe seal area of tank clean. Place a new seal between the tank threads and the pump module opening.





2. Connect line to module.





3. Install fuel pump module.





4. Position fuel pump module in tank. Make sure the alignment tab lines up on the fuel tank and pump module for Gas or Diesel fuel tanks.





5. While holding the pump module in position, install lock ring and use special tool Lock Ring #9340 to tighten lock ring.





6. Install plastic cover.





7. Connect electrical connector (2).





8. Install rear cushion.
9. Install the negative battery cable.
10. Fill fuel tank with clean fuel. Use the Scan Tool to pressurize the system and check for leaks.