Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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Link: lemon-manuals.la or lemon-manuals.org.ua

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Cylinder Block Assembly: Specifications

Surface Variation - Head-to-block

Cylinder Head For Out-of-flatness 0.0508 mm (0.002 in.)

Cylinder Bore

Cylinder Bore Diameter 93.013 ± 0.0075 mm (3.6619 ± 0.0003 in.)
Taper (MAX) 0.051 mm (0.002 in.)
Out of Round (MAX) 0.076 mm (0.003 in.)

Crankshaft






Crankshaft Main Bearing Selection










Main Bearing Cap






Hand tighten bolts 1D,1G and 1F until the bedplate contacts the block.
Tighten bolts 1A - 1J 54 Nm (40 ft. lbs.)
Tighten bolts 1 - 8 7 Nm (5 ft. lbs.)
Turn bolts 1 - 8 an additional 90°.
Tighten bolts A - E 27 Nm ( 20 ft. lbs.)

CONNECTING RODS






Piston Dimensions and Clearances

PISTONS






PISTON PINS






PISTON RINGS






Crankshaft Pulley

Crankshaft Damper Bolt 175 Nm (130 ft. lbs.)