Intake Manifold - Installation

INSTALLATION





1. Install the intake manifold seals.
2. Install the intake manifold.
3. Install the intake manifold retaining bolts and tighten in sequence shown to 12 Nm (105 in. lbs.).










CAUTION: Proper torque of the throttle body is critical to normal operation. If the throttle body is over-torqued, damage to the throttle body can occur resulting in throttle plate malfunction.

4. Install the throttle body-to-intake manifold O-ring.
5. Install the throttle body (1) to intake manifold.
6. Install the four mounting bolts (2). Tighten bolts to 7 Nm (60 in. lbs.).
7. Install electrical connector (3).





8. Install the fuel rail.
9. Install the EGR tube (1) Exhaust Gas Recirculation (EGR) Valve - Installation
10. Install ignition coil towers.










11. Connect electrical connectors for the following components:
- Manifold Absolute Pressure (MAP) Sensor (2)
- Coolant Temperature (CTS) Sensor
- Ignition coil towers

12. Install top oil dipstick tube retaining bolt.
13. Connect Vapor purge hose, Brake booster hose, Positive crankcase ventilation (PCV) hose.
14. Fill the cooling system.
15. Install the resonator assembly and air inlet hose.
16. Connect the negative cable to battery.
17. Using the scan tool, perform the ETC Relearn function.