Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal






REMOVAL






NOTE: LHD model shown. RHD model similar.

1. Remove the HVAC housing assembly and place it on a workbench HVAC Housing - Removal.
2. Disassemble the HVAC housing Disassembly.

NOTE: If the foam insulator around the A/C evaporator is deformed or damaged, the insulator must be replaced.

3. Carefully lift the A/C evaporator (1) and the foam insulator (2) out of the lower half of the HVAC housing (3).

NOTE: If the rubber seal around the evaporator tubes and tapping block is deformed or damaged, the seal must be replaced.

4. If required, remove the rubber seal (4) from around the evaporator tubes and tapping block (5).