NV241 GENII Transfer Case - Installation

INSTALLATION










1. Mount transfer case on a transmission jack.
2. Secure transfer case to jack with chains.
3. Position transfer case under vehicle.
4. Align transfer case and transmission shafts and install transfer case on transmission.
5. Install and tighten transfer case attaching nuts to 35 Nm (26 ft. lbs.) torque.
6. Connect vent hose (3).










7. Connect transfer case position sensor connector (1) to sensor (2).
8. Align and connect propeller shafts. Drive Shaft - Installation.










9. Connect shift cable (2) to transfer case range (1) lever.










10. Fill transfer case with correct fluid. Check transmission fluid level. Correct as necessary.
11. Install skid plate (1).Skid Plate - Installation
12. Remove transmission jack and support stand.
13. Lower vehicle and verify transfer case shift operation.