Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Radiator Cap: Service and Repair






INSPECTION










Hold the cap in your hand, top side up. The vent valve (6) at the bottom of the cap should not open. If the valve opens, replace the cap. If the rubber seal (5) has swollen, preventing the valve from opening, replace the cap.

Hold the cleaned cap in your hand, upside down. If any light can be seen between vent valve (6) and the rubber seal (5), replace the cap.

A replacement cap must be of the type designed for a full pressure coolant systems. This design ensures coolant return to the radiator.