Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Radiator Cap: Testing and Inspection

RADIATOR CAP PRESSURE TEST





1. Use an adapter to attach the cap to the tester.
2. Increase the pressure until the indicator of the gauge stops moving.
Main valve opening pressure 96.1 - 124.5 kPa (0.98 - 1.27 kg/cm2 13.94 - 18.06 psi)
Main valve closing pressure 83.4kPa (0.85 kg/cm2 12.1 psi)
3. Check that the pressure level is maintained at or above the limit.
4. Replace the radiator cap if the reading does not remain at or above the limit.

NOTE: Be sure that the cap is clean before testing, since rust or other foreign material on the cap seal will cause an improper indication