Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Starter Bearing: Testing and Inspection

Checking the Commutator




1. Place the armature on a pair of V-blocks, and check the deflection by using a dial gauge.

standard value: Armature deflection 0.05 mm (0.002 in.)

Limit: Armature deflection 0.1 mm (0.0039 in.)




2. Check the outer diameter of the commutator.

standard value: Outer diameter of the commutator 29.4 mm (1.157 in.)

Limit: Outer diameter of the commutator 28.4 mm (1.118 in.)




3. Check the depth of the undercut between segments.

standard value: Depth of the undercut between segments 0.5 mm (0.020 in.)

Limit: Depth of the undercut between segments 0.2 mm (0.0079 in.)